Fortic cylinder

A Fortic cylinder or Fortic hot water tank; alternatively, a combination cylinder, is a vessel designed for heating and storing hot water in the home. It is typically made out of copper and covered in a layer of foam insulation.

Unlike a standard vented hot water cylinder, a Fortic cylinder has its own integrated cold water storage cistern. This is in contrast to a standard vented cylinder, which is typically supplied with cold water from a 25 – 50 gallon cistern in the loft.

The cistern section of a Fortic tank is located directly above the hot water cylinder and fulfils exactly the same purposes of a conventional cold water cistern: to replenish the cylinder with cold water, and to accommodate the expansion of the water as it is heated.

Fortic cylinder overview

Since a Fortic cylinder has its own integrated storage cistern, it will typically be supplied by a 15 mm compression fitting from the mains. The water level inside the cistern is controlled by a ball valve; ideally a Part 2 ball valve. An overflow pipe must also be fitted, When the cistern is full, the water level should be at least 25 mm below the bottom of the overflow pipe. A Fortic cylinder should also come with a close-fitting lid to prevent the ingestion of dirt and debris in the cistern.

Supply

Water does not flow directly into the top of the hot cylinder from a hole in the bottom of the cold cistern, because hot water rises. Were this to happen, then the cold cistern would contain the hottest water. Instead, cold water is delivered to the cylinder via a pipe which runs from the base of the cistern to the base of the cylinder. This pipe is often partly visible underneath the insulation, running down the length of the cylinder.

Expansion

Another pipe runs from the top of the cylinder to the top of the cold water cistern, higher than both the ball valve and the overflow. This is the expansion pipe, which accommodates the expansion of the water as it’s heated, and allows it to vent into the cistern if necessary. Hot water should never be contained without accommodating its expansion, as this would be dangerous.

Anode

In some Fortic cylinders, there may be a galvanic/sacrificial anode in both the cylinder and the cold cistern. This is a piece of metal which is more certain to corrode than copper, thus preventing the cylinder from corrosion. In the cold cistern, the anode may be contained in a small piece of copper or plastic pipe attached to the bottom.

Fortic cylinder types

Fortic cylinders are available in numerous different arrangements. They are available as both direct and indirect cylinders. In a direct Fortic cylinder, the water is heated via two immersion heaters: one situated near the bottom, and one about two thirds up. The lower immersion heater will typically operate on a cheaper, night electricity tariff (Economy 7). The top one uses more expensive, day-time electricity to boost the temperature of the water as it is consumed during the day. The Economy 7 immersion heater works during the night to heat up the water for the day ahead.

In an indirect Fortic cylinder, the water is heated by a heat exchanger. The heat exchanger is normally in the form of a coil of copper pipe, which carries hot water from the boiler. Water enters the top of the coil via the “flow”, and exits at the bottom by the “return”. These are typically 22 mm fittings.

It is possible to buy primatic Fortic cylinders. These are cylinders whose heat exchanger also facilitates the supply of water to the central heating circuit, eliminating the need for a separate feed and expansion tank. The two bodies of water are separated via an air bubble which forms inside the heat exchanger. However, not only are primatic Fortic cylinders few and far between, they have serious disadvantages – the main one being that they are much more liable to corrosion. This is because inhibitors cannot be added to the radiators.

Pros & cons

The main benefit of a Fortic cylinder is that there is no need to install a separate cold water storage cistern. For this reason, Fortic cylinders are commonly installed in flats and properties without loft space. A direct Fortic cylinder is an effective solution for providing hot water in a property with no loft or gas supply, i.e., there is no space for cold water cistern and no gas for a combi boiler.

However, Fortic cylinders do have their drawbacks. Flow rates at hot outlets will be poorer than systems with a separate loft cistern due to the lower pressure head, and even poorer than combi boiler and pressurised cylinder systems. They are also generally incompatible with pumped showers, as most shower pumps and digital showers require a cold storage capacity of 50 gallons (227 litres) as standard. Even the biggest Fortic cylinder, with a height of 180 cm, will only have a cold cistern capacity of around 40 litres. Finally, there will always be the potential annoyance of the sound of running water within the living area of the property when the cistern fills.

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